SMART Solutions

PROBLEM 

In the metals industry, it is crucial that products meet their required metallic microstructure so they can perform as expected in their desired use. To achieve these specific qualities, the materials must go through a heat treating process in a large furnace that holds the metal at a very precise temperature for a set amount of time. Recirculation fans ensure this temperature remains constant so the expected product quality is achieved.

RESOLUTION

The SMARTdiagnostics solution by KCF Technologies is the least-expensive and easiest way to achieve continuous monitoring on recirculation fans to prevent coupling damage. Installing 20 wireless sensors affordably enables continuous monitoring of the vibration and temperature trends. Each sensor wirelessly transmits high-value data safely and at low cost, enabling automatic alarms and integration into the existing software infrastructure.